Musk says Optimus will be the hardest product Tesla has ever scaled


TL;DR

Musk told investors that Optimus has no supply chain and that all parts are new, while Tesla quietly removed mass production language from its Q2 platform.

Elon Musk told investors on Tesla’s second quarter earnings call that Optimus will be “the most difficult manufacturing product to scale we have ever made at Tesla,“Warning that the humanoid robot has no existing supply chain and that each component is new. He said he wanted to”calibrate people correctly” about expectations, acknowledging that the initial production ramp will follow a normal curve but with a flat initial leg that could last longer than investors expect. Tesla also quietly removed references to Optimus mass production from its second-quarter shareholder presentation, after using that language as recently as the first quarter.

This admission marks a sharp change in tone from previous quarters. Last year Musk said it would be “surprised” if Tesla were not producing 100,000 Optimus robots per month within five years, and in January 2025 projected between 50,000 and 100,000 units by 2026. In January of this year it acknowledged that no Optimus robots were doing useful work in Tesla factories, with more than a thousand Gen 3 units deployed in Fremont and Gigafactory Texas collecting training data instead of performing productive tasks.

Musk was candid about engineering barriers, saying that Optimus needs at least human-level dexterity before he can be useful outside of controlled factory environments and called the human hand “something incredible” that no robotics company has managed to replicate. Tesla must also solve memory, logic and chip packaging challenges, while protecting AI processors from partners like Samsung and TSMC. The robot contains approximately 10,000 unique parts, and unlike Chinese competitors that can leverage an existing smartphone supply chain for precision actuators and motors.Tesla is building its manufacturing base from scratch.

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The financial context adds pressure. Tesla reported second-quarter revenue of $28 billion, up 26 percent, but adjusted earnings of 33 cents per share fell short of the 51 cents analysts expected, and operating income fell 57 percent. Capital expenditures rose to nearly $6 billion in the quarterpart of Tesla’s $25 billion annual spending plan, pushing free cash flow to negative $1 billion and sending shares down about seven percent in premarket trading Wednesday.

Musk’s compensation deal ties part of his pay to delivering one million Optimus robots within a decade, a goal that now contrasts uncomfortably with his own warnings about how difficult it will be to scale. Tesla has converted its Fremont Model S and Model X lines for Optimus production and is building a dedicated facility near Gigafactory Texas, but the company has stopped promising when volume production will begin. Tesla’s China president described the Shanghai Gigafactory as a “golden key” to Optimus mass production.although that factory has not yet started manufacturing robotics either.



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